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DCF-1600: Automatic Self-Cleaning Filter DesignThe Eaton DCF-1600 is an industry-leading automatic self-cleaning filter specifically engineered for the filtration of high-viscosity liquids. By utilizing a mechanical cleaning action, the DCF-1600 eliminates the need for disposable bags or cartridges, significantly reducing liquid loss and environmental waste.
DCF-1600s are constructed entirely of 316SS with 304SS mounting stand having
3" process connections and 2" purge port. DCF-1600 filters are available
with slotted wedge wire, perforated and defined pore retentions ranging from
15 microns up to 1/4".
The
base system purges the accumulated particulate using a manually
operated ball valve and the purging process can be automated
with timers or based upon differential pressure when using the
optional PLC control station. Standard seal materials
include Viton, food grade Teflon, Buna-n, EPT and white nitrile
(food safe). The cleaning disc materials are made from
food grade UHMWPE, kynar, food grade Teflon, nylon, urethane and
wolf ZX100. Although the standard housing
is made from 316L SS, we can supply other alloys for chemically
aggressive or sensitive fluids.
| Feature | Specification |
|---|---|
| Max Flow Rate | Up to 180 GPM (Depending on Viscosity) |
| Max Operating Pressure | 150 PSI (10.3 bar) |
| Max Operating Temp | 400°F (204°C) |
| Cleaning Mechanism | Mechanical Cleaning Disc |
| Materials | 316 Stainless Steel Construction |
Our engineering team can help you determine if the DCF-1600 is the right fit for your specific flow rate and viscosity. Contact us today for a same-day response.
Open Inquiry FormOr Call Us Directly: 908.362.9981
| Part Number | Description | Req'd |
|---|---|---|
| Filter Elements - Slotted | ||
| 42631 | 15 Micron .0006" | 1 |
| 42632 | 25 Micron .001" | 1 |
| 40668 | 38 Micron .0015" | 1 |
| 42633 | 50 Micron .002" (325 Mesh) | 1 |
| 42634 | 75 Micron .003" (200 Mesh) | 1 |
| 42635 | 100 Micron .004" (150 Mesh) | 1 |
| 45424 | 125 Micron .005" (120 Mesh) | 1 |
| 42636 | 150 Micron .006" (100 Mesh) | 1 |
| 47332 | 180 Micron .007" (80 Mesh) | 1 |
| 42652 | 200 Micron .008" (70 Mesh) | 1 |
| 42637 | 230 Micron .009" (60 Mesh) | 1 |
| 42638 | 380 Micron .015" (40 Mesh) | 1 |
| 47341 | 610 Micron .024" (30 Mesh) | 1 |
| 42653 | 750 Micron .030" (20 Mesh) | 1 |
| 47331 | 1140 Micron .045" (10 Mesh) | 1 |
| Filter Elements - Defined Pore | ||
| 63089 | 25 Micron | 1 |
| 63090 | 38 Micron | 1 |
| 63076 | 50 Micron | 1 |
| 63048 | 75 Micron | 1 |
| 63049 | 100 Micron | 1 |
| 63050 | 150 Micron | 1 |
| 63051 | 230 Micron | 1 |
| 63052 | 380 Micron | 1 |
| 63053 | 610 Micron | 1 |
| 63054 | 750 Micron | 1 |
| 63055 | 1140 Micron | 1 |
| Filter Elements - Perforated | ||
| 42650 | 1550 Micron .0625" (1/16") | 1 |
| 47330 | 3175 Micron .125" (1/8") | 1 |
| 42661 | 6350 Micron .250" (1/4") | 1 |
| Other sizes available - Consult Factory | - | |
| Part Number | Description | Req'd |
|---|---|---|
| Actuator Components (Single Actuator Style) | ||
| 40652 | 4" Actuator - Viton® - (Current) | 1 |
| 40653* | 4" Actuator Repair Kit - Viton® - (Current) for 40652 [cite: 3, 6] | 1 |
| 46685** | 4" Actuator Repair Kit - Viton® - (Previous) for 46404 [cite: 3, 7] | 1 |
| 42750 | 4" Actuator - Rod and Piston for 40652 | 1 |
| 46682 | 4" Actuator Repair Kit - Buna N (Previous) for 46688 | 1 |
| 47510 | Screw, 3/8"-16 x 1-1/2" lg. Hex. Hd. Cap | 4 |
| P-20763-BRZ | Elbow, 3/8" NPTE 45° Flare 90 Degrees | 2 |
| 46412 | Screw, 3/8"-16 x 3/4" Flat Hd. | 4 |
| P-10694-SS4 | Nut, 3/8"-16 Locking w/Nylon | 4 |
| 46405 | Plate, Mtg. Actuator | 1 |
| 46599 | 5" Actuator - Viton® | 1 |
| 46600 | 5" Actuator Repair Kit (Viton®) for 46599 | 1 |
| 42753 | 5" Actuator - Rod and Piston for 46599 | 1 |
| Actuator and Misc. Kits (Twin Retro) | ||
| TWIN RETRO FIT | Base Price (Aluminum/316 SS) - Includes 2 Actuators, Bridge, Shaft, Safety Device | 1 |
| ATO Process | Base Price (All 316 SS) - Includes 2 Actuators, Bridge, Shaft, Safety Device | 1 |
| P-20763-BRZ | Elbow, 3/8" NPTE 45° Flare 90 Degrees | 2 |
| 47502 | Aluminum Actuator (Each) for 47501 | 2 |
| 47521 | 316 SS Actuator (Each) for 47520 | 2 |
| 47514 | Actuator Seal Repair Kit (BUN) - ALU or SS (Each) | 2 |
| 47518 | Actuator Seal Repair Kit (VIT) - ALU or SS (Each) | 2 |
| 47503 | Center Shaft | 1 |
| 47515 | Safety Switch (Aluminum) | 1 |
| 47522 | Safety Switch (SS) | 1 |
| P-35127-SS6 | Washer, Locking 3/8" | 4 |
| 47510 | Screw, 3/8"-16 x 1-1/2" Hex. Hd. (316SS) | 4 |
| P-21713-BRZ | Adapter, 3/8" NPTE x 45° | 2 |
| Lid Packing Components - Current (SN 1726+) | ||
| 42909 | DCF Lid for Adjustable Packing | 1 |
| 42904 | Star Wheel, Packing Adjuster | 1 |
| 42961 | Adjustable Packing Retrofit Kit - Urethane | - |
| 42958 | Adjustable Packing Repair Kit - Urethane | 1 |
| 42924 | Adjustable Packing Retrofit Kit - Teflon® | - |
| 42919 | Adjustable Packing Repair Kit - Teflon® | 1 |
| 45492 | Adjustable Packing Retrofit Kit - Viton® | - |
| 45498 | Adjustable Packing Repair Kit - Z-Seal Viton® | 1 |
| RPS0000014 | Adjustable Packing Repair Kit - Viton/Gylon | 1 |
| P-10336-BRZ | Plug, Pipe 3/4" Sq. Hd. | 1 |
| 42630 | Screw, Lid Hold Down, 7/16"-14 x 1-1/4" lg. Hex Hd | 8 |
* Serial Number 1531 and higher
** Serial Number 1530 and lower
*** Older DCF1600 require new lid for Twin (Serial No. 1725 and lower)
| Part Number | Description | Req'd |
|---|---|---|
| Lid Components - Previous (Serial No. 1726 and lower) | ||
| 40647 | Lid Assembly for Cartridge Assembly | 1 |
| 42411 | Cartridge Assembly Complete - Bronze - Viton® seals | 1 |
| 42441 | Cartridge Assembly Complete - Bronze - Teflon® seals | 1 |
| 42409 | Cartridge Only Less Seals | 1 |
| Cartridge Repair Kits | ||
| 46683 | Cartridge Repair Kit, Bronze Viton® Seals | 1 |
| 46693 | Cartridge Repair Kit, Bronze Teflon® Seals | 1 |
| Fluid Seal and Components | ||
| 45410 | Fluid Seal Assembly Less Seals | 1 |
| 45406 | Urethane Seals for Fluid Seal | 1 |
| 45407 | Teflon® Seals for Fluid Seal | 1 |
| 47455 | Fluid Seal Lantern Ring | 1 |
| RPS0000037 | Viton/Gylon Seals for Fluid Seal | 1 |
| RPS0000038 | Viton Seals for Fluid Seal | 1 |
| 45411 | Flush Kit for Fluid Seal | 1 |
| Cleaning Disc Assembly (Includes disc, plates, adapter, etc.) | ||
| 40632 | Wide Edge UHMWPE 180° F Yellow | 1 |
| 40633 | Wide Edge Kynar 285° F (Off White) | 1 |
| 40634 | Wide Edge **Teflon® 400° F (White) | 1 |
| 45483 | Wide Edge **Teflon® (Soft Spring) 400° F (White) | - |
| 47141 | Wide Edge Nylon 275° F (Transparent White) | - |
| 40703 | Wide Edge Urethane (Soft Spring) 175° F (Green) | - |
| Cleaning Disc Repair Kit (Includes disc, spring, screws) | ||
| 31338 | Wide Edge UHMWPE 180° F (Yellow) | 1 |
| 47308 | Wide Edge ** Teflon® 400° F (White) | - |
| 47307 | Wide Edge Kynar 285° F (Off White) | - |
| 40712 | Wide Edge Nylon 275° F (Transparent White) | - |
| 40707 | Wide Edge Urethane (Soft Spring) ** 175° F (Green) | - |
* NOTE: Individual cleaning discs are not available - Must purchase kit!
** Kit includes both standard and soft spring. Soft Spring discs used with defined pore elements.
*** Older DCF1600 units (Serial No. 1725 and lower) require a new lid for fluid seals.
| Part Number | Description | Req'd |
|---|---|---|
| Cleaning Disc Kit - Replacement Parts | ||
| 40629 | Adapter | 1 |
| P-30886-SS6 | Screw, 1/4"-20 x 2" lg. Hex Hd. | 1 |
| P-41289-SS6 | Nut, 1/4"-20 Self Locking | 1 |
| P-31303 | Top Cleaning Disc Plate | 1 |
| P-31304 | Bottom Cleaning Disc Plate | 1 |
| P-31308 | Spacer | 4 |
| P-31307 | Disc Spring (Standard) | 1 |
| 47011 | Disc Spring (Soft) - Used with defined pore elements only | 1 |
| P-10767-SS6 | Screw - 5/16"-18 x 5/8" lg. Hex Hd. | 8 |
| 31328 | Pliers, Assembly Tool | 1 |
| Compressor Assembly | ||
| 40626 | Compressor Assy. (316SS) - Four Compressor Bars and a Ring | 1 |
| Lid O-Rings | ||
| 42622 | Viton® 400° F | 1 |
| 42623 | EPT (Nordel) -300° F | 1 |
| 42624 | Teflon® - 400° F | 1 |
| 42621 | Buna-N - 220° F | 1 |
| 45421 | White Nitrile (Food Grade) - 270° F | 1 |
| Element O-Rings (Upper and Lower Required) | ||
| 42627 | EPT (Nordel) - 300° F | 2 |
| 42626 | Viton® 400° F | 2 |
| 42628 | Teflon® - 400° F | 2 |
| 42625 | Buna-N - 220° F | 2 |
| 45422 | White Nitrile (Food Grade) - 270° F | 2 |
| DCF1600 Body Assemblies (3" Connections) | ||
| 40611 | Body Assembly - Same Side In/Out - NPTE | 1 |
| 40612 | Body Assembly - Opposite Side In/Out - NPTE | 1 |
| 47162 | Body Assembly - Same Side In/Out - ANSI Flange | 1 |
| 47164 | Body Assembly - Opposite Side In/Out - ANSI Flange | 1 |
| 47163 | Body Assembly - Same Side In/Out - DIN Flange | 1 |
| 47165 | Body Assembly - Opposite Side In/Out - DIN Flange | 1 |
| 47192 | Stealth Body Assembly - Same Side In/Out - NPTE | 1 |
| 47193 | Stealth Body Assembly - Opposite Side In/Out - NPTE | 1 |
| 47194 | Stealth Body Assembly - Same Side In/Out - ANSI Flange | 1 |
| 47195 | Stealth Body Assembly - Opposite Side In/Out - ANSI Flange | 1 |
| 47189 | Stealth Body Assembly - Same Side In/Out - DIN Flange | 1 |
| 47190 | Stealth Body Assembly - Opposite Side In/Out - DIN Flange | 1 |
| Part Number | Description | Req'd |
|---|---|---|
| Purge Valve - Current (April 2013 to Present) | ||
| RPV0000020 | 2" Ball Valve Complete (Flo-Tite) 2-way, Full Port, 2 pc, Threaded. | 1 |
| KIV0000006 | Ball Valve Repair Kit For RPV0000020 | 1 |
| KIR000029 | Mounting Kit, Purge Valve Actuator 45475 | 1 |
| 45475 | Actuator, Rotary, Jamesbury | 1 |
| Purge Valve - Previous (Parker Style) | ||
| 41009 | 2" Ball Valve Complete (Parker) 2-Way, Full Port, 3 Pc., Threaded | 1 |
| 41006 | Ball Valve Repair Kit for 41003 | 1 |
| 41003 | 2" Ball Valve (Parker) Body Only | 1 |
| 47421 | Adapter, Rotary Purge Actuator | 1 |
| 47420 | Mounting Bracket - 2" Valve to Actuator | 1 |
| P-10767-SS6 | Screw, 5/16"-18 X 5/8" Hex Hd. Cap | 7 |
| P-20669-SS4 | Washer, 5/16" Heavy Split | 7 |
| 45475* | Rotary Actuator, Jamesbury | 1 |
| 60179 | Rotary Actuator 45475 Repair Kit | 1 |
| P-42312 | Screw, M8 X 1.25 | 4 |
| Purge Valve - Previous (Serial No. 1226 to March 2013) | ||
| P-22950-SS6 | Purge Valve - 2-Way Threaded | 1 |
| P-12447 | Purge Valve Repair Kit for P-22950-SS6 | 1 |
| P-21075 | Actuator Repair Kit for P-41551 | 1 |
| Pressure Gauges | ||
| P-20275-BRZ | Gauge, 2-1/2", 200 PSI, Liquid Filled, Back Conn., Bronze | 1 |
| P-20275-SS6 | Gauge, 2-1/2", 200 PSI, Liquid Filled, Back Conn., Stainless Steel | 1 |
| Automation - Current (After August 1997) | ||
| 40673 | Continuous Clean Valve (CCV) | 1 |
| 40661 | Continuous Clean Valve (Retired - Use 40673) | - |
| 45545 | Valve, Air, 4-Way with Push Button | 1 |
| 42751 | Pneumatic Timer (Stroke) | 1 |
| 42752 | Pneumatic Timer (Purge) | 1 |
| 46855 | Electric Timer, Repeat Cycle 100-240VAC | 1 |
| 46858 | Solenoid Valve, 4-Way 110VAC | 2 |
| 46853 | Solenoid Valve, 4-Way 220VAC | 2 |
| 45667 | Repair Kit for Solenoid Valves 46858 and 46853 | 1 |
| 46857 | Circuit Breaker, 2-Pole, 1.6 AMP | 1 |
| P-10937-BRZ | Muffler, 1/4" NPTE | 1 |
| 46856 | Timer Base | 1 |
| Automation - Previous (Before September 1997) | ||
| 45557 | Solenoid Valve, 4-Way 24VDC | 2 |
| 45667 | Repair Kit for Solenoid Valve 45557 | 1 |
| 45817 | Power Supply, 85/264V-24V, 10 W | 1 |
| 45978 | Timer, 1-10 Sec. Dual Flip-Flop Repeat - Purge | 1 |
| 45668 | Timer, 5-50 Sec. Dual Flip-Flop Repeat - Stroke | 1 |
| P-30488-ALU | Muffler, 1/4" NPTE (Shell Type) | 1 |
* Effective Dec 1, 2002: Jamesbury actuators have a blue position indicator; Bettis had an orange indicator.
| Part Number | Description |
|---|---|
| PLCs and Interface Modules | |
| PLC REPLACEMENT | PLC, Siemens S7-200 AC/AC/AC |
| PLC REPLACEMENT | PLC, Siemens S7-200 DC/DC/DC |
| PLC REPLACEMENT | PLC, MicroLogix 1200 |
| AUC0000061 | PLC, Allen Bradley ML1400 |
| AUC0000686 | PLC, Siemens S7-1200 |
| 54002 | EEPROM, Siemens S7-200 |
| 54003 | Expander Module, Siemens S7-200 |
| 46991 | Battery Cartridge S7-200 |
| 81528 (Special Order) | Display, PanelView 300 Relay Output Module |
| 54007 | Siemens Display Module |
| AUC0000663 | HMI/PLC, EATON 3.5" |
| AUC0000683 | Display HMI, Siemens 4" KPT400 |
| AUC0000692 | HMI, AB, 4.3", PVP7 |
| 81521 | Cable, PLC to Display |
| AUW0000013 | Cord, Ethernet Patch 3FT |
| Power, Relays, and Electrical Accessories | |
| 46984 | Power Supply, 110VAC/24VDC 2.5 amp |
| 54001 | Power Supply, 220VAC/24VDC 2.5 amp |
| AUC0000650 | Power Supply 1P 24VDC 60W Screw Term |
| AUC0000256 | Coil, Relay SPDT 24VDC |
| AUC0000257 | Socket, Relay DIN Single Pole |
| AUC0000734 | Relay, EATON EZ E4 |
| D00835 | AB Relay Output Module, 16DO |
| AUC0000706 | Output Module, Siemens, 16DO |
| AUC0000654 | Circuit Breaker 2A 2P |
| AUC0000657 | Circuit Breaker, 4A 2P |
| 49001 | 2.5 AMP Fuse |
| AUC0000260 | Light, Green 24VDC/AC LED 30.5MM |
| P-12511 | Bulb, 32 V |
| Sensors, Valves, and Hardware | |
| P-11075-BRZ | Differential Pressure Switch |
| P-20992 | Pressure Transmitter, 1:1 Repeater (PMC) each |
| 45557 | Solenoid Valve, 4-Way, 24VDC |
| 45557 | Valve, Sol 4W 24VDC Individual |
| 46858 | Valve, Sol 4W 110VAC Individual |
| 46853 | Valve, Sol 4W 220VAC Individual |
| 45667 | Repair Kit for P-41334 |
| AUC0000687 | Mod, Eaton, COM Can |
| AUC0000688 | Mod, Eaton, 20IN |
| AUC0000689 | Mod, Eaton, 16OUT |
| AUC0000690 | Cable, Gridconnect |
| FCN0000003 | Filter/Reg Assy, 1/2" w/Drain |
| P-10937-BRZ | Muffler, 1/4 NPTE, V-17 |
| KIP0000002 | Replaces AUC0000322 when used with 81523 |
| 54006 | Siemens Operations Manual |