Eaton DCF-1600 self cleaning strainer

Eaton DCF-1600 self cleaning filtration systems, formerly known as Ronningen-Petter DCF-1600, are designed for higher flow rates and higher viscosity filtration applications.  They are constructed entirely of 316SS with 304SS mounting stand having 3" process connections and 2" purge port.  DCF-1600 filters are available with slotted wedge wire, perforated and defined pore retentions ranging from 15 microns up to 1/4".

The base system purges the accumulated particulate using a manually operated ball valve and the purging process can be automated with timers or based upon differential pressure when using the optional PLC control station.  Standard seal materials include Viton, food grade Teflon, Buna-n, EPT and white nitrile (food safe).  The cleaning disc materials are made from food grade UHMWPE, kynar, food grade teflon, nylon, urethane and wolf ZX100.  Seal and cleaning disc materials are determined by the type of application; food and beverage processing applications require food grade teflon whereas abrasive or chemically aggressive fluids might benefit from other material combinations.  Although the standard housing is made from 316L SS, we can supply other alloys for chemically aggressive or sensitive fluids.

 

DCF-1600 Design Specifications:

• Design Operating Pressure: Standard unit pressure is 300 PSIG (20 bar), minimum 30 PSIG (2 bar). Units with Teflon® elastomers have a maximum pressure of 150 PSI (10 bar)

• Filter Body Volume: 12.51 gallons = 47337.65 cm³

• Purge Chamber Volume: 0.66 gallons = 2505.26 cm³ (Based on automatic purge)

• Element Dimensions: 8” diameter X 24” long – 610 in²

• Electrical Requirements: 110 or 220 Volt, 50/60 Hz cycle, 1 Phase (when applicable)

• Air Requirements: 60 PSIG at 5 CFM – intermittent, must be clean, dry, and non- lubricated. ¼” NPTI process connection

• Estimated Gross: 564 lbs (CCV/Push button purge)

• Dimensions: 36" x 48" x 90" for single actuator and 36” X 48” X 70” for twin actuator configurations

 

10 ways DCF filters eliminate waste while improving cost-efficiency, process and product quality:

1. There are never any cartridge or bags to landfill or incinerate - only the solids are removed from the liquid
2. Cleaning frequency of cleanable media can be less costly than change out frequency of disposable media - cartridges and bags may not be completely dirty when they are changed out, they usually are changed on a timed cycle, whether the media needs to be changed or not. Clean-in-place designs clean when they are dirty by monitoring the pressure drop across the filter inlet and outlet. When the pressure gets to a certain level it is cleaned automatically--only as needed, when needed
3. Even "waste" from purged from DCF filters may not be waste - it may be recycled, used as a fuel source, concentrated and used for another product, and sometimes such "waste" is someone else's valuable raw material
4. No absorbed process liquid to contend with--media used in disposable types can soak up valuable process liquid so you end-up throwing away good liquid with the bad
5. No spilled liquid to flush away--operator exposure does not occur when the media is cleaned in DCF clean-in-place systems
6. Positive sealing helps prevent wasted process liquid
7. Dramatically reduced emissions--keeps the filter closed
8. Environmentally friendly by eliminating disposal and landfilling of used media
9. Less warehousing requirements as there are no disposable media to purchase and stock.
10. Greater throughput with lower initial investment in smaller systems that require no system redundancy for continuous operation because particle purging is concurrent during filtering

 

If you think you might have an application for a DCF-1600 filter system you can use our inquiry form to provide the design criteria or call us at 908.362.9981 so we can send you a proposal. Click on the following parts diagram or use the tables below to look-up the part numbers for specific DCF-1600 components, then send us a spare parts inquiry for a quick price and lead time.

 

 

Filter Elements – Slotteddd
Part Number	Description
42631	15 Micron .0006”
42632	25 Micron .001”
40668	38 Micron .0015”
42633	50 Micron .002” (325 Mesh)
42634	75 Micron .003” (200 Mesh)
45424	125 Micron .005” (120 Mesh)
42636	150 Micron .006” (100 Mesh)
47332	175 Micron .007” (80 Mesh)
42652	200 Micron .008” (70 Mesh)
42637	230 Micron .009” (60 Mesh)
42638	380 Micron .015” (40 Mesh)
47341	610 Micron .024” (30 Mesh)
Filter Elements – Defined Pore (Other sizes are available-Consult Factory)
Part Number	Description
63089	25 Micron
63090	38 Micron
63076	50 Micron
63048	75 Micron
63049	100 Micron
63051	230 Micron
63052	380 Micron
63053	610 Micron
63054	750 Micron
63055	1125 Micron
Filter Elements – Perforated
Part Number	Description
42650	1550 Micron .0625”
47330	3125 Micron .125”
42661	6250 Micron .250”

 

Actuator Components and Misc. Kits (Single Actuator Style)
Part Number	Description
40652	4” Actuator – Viton® – (Current) (use to be 46683)
40653*	4” Actuator Repair Kit – Viton® – (Current) for Actuator 40652
46685**	4” Actuator Repair Kit – Viton® – (Previous) for Actuator 46404
42750	4” Actuator – Rod and Piston for Actuator 40652
46682	4” Actuator Repair Kit– Buna N (Previous) for Actuator 46688
P-20763-BRZ	Elbow, 3/8” NPTE 45° Flare 90 Degrees
46412	Screw, 3/8”-16 X ¾” Flat Hd.
P-10694-SS4	Nut, 3/8”-16 Locking w/Nylon
46405	Plate, Mtg. Actuator
46599	5” Actuator – Viton®
46600	5” Actuator Repair Kit (Viton®) for Actuator 46599
42753	5” Actuator – Rod and Piston for Actuator 46599
P-20763-BRZ	Elbow, 3/8” NPTE 45° Flare 90 Degrees
47502	Aluminum Actuator (Each) for 47501
47514	Actuator Seal Repair Kit (BUN) – ALU or SS
47503	Center Shaft
47515	Safety Switch (Aluminum)
47522	Safety Switch (SS)
P-35127-SS6	Washer, Locking 3/8”
47510	Screw, 3/8”-16 X 1-1/2” Hex. Hd. (316SS)
P-21713-BRZ	Adapter, 3/8” NPTE X 45°
42909	DCF Lid for Adjustable Packing
42904	Star Wheel, Packing Adjuster
42961	Adj. Packing Retrofit Kit – Urethane
42958	Adj. Packing Repair Kit – Urethane
42924	Adj. Packing Retrofit Kit – Teflon®
42919	-Adj. Packing Repair Kit – Teflon®
45492	Adj. Packing Retrofit Kit – Viton®
45498	-Adj. Packing Repair Kit – Z-Seal Viton®
RPS0000014	Adj. Packing Repair Kit - Viton/Gylon
P-10336-BRZ	Plug, Pipe ¾” Sq. Hd.
42630	Screw, Lid Hold Down, 7/16”-14 X 1-1/4” lg. Hex Hd

 

Lid Components – Packing Shaft Seal – Previous – Serial No. 1726 and lower
Part Number	Description
40647	Lid Assembly for Cartridge Assembly
42411	Cartridge Assembly Complete – Bronze -Viton® seals
42441	Cartridge Assembly Complete – Bronze -Teflon® seals
42409	Cartridge Only Less Seals
Cartridge Repair Kit (Consists of Inner and Outer O-Rings, Backup/Retainer Ring, Wiper/Scraper/Retainer Rod and Screws)
46683	Cartridge Repair Kit, Bronze Viton® Seals
46693	Cartridge Repair Kit, Bronze Teflon® Seals
Fluid Seal and Components**
45410	Fluid Seal Assembly Less Seals (See Below)
45406	Urethane Seals for Fluid Seal
45407	Teflon® Seals for Fluid Seal
47455	Fluid Seal Lantern Ring
RPS0000037	Viton/Gylon Seals for Fluid Seal
RPS0000038	Viton Seals for Fluid Seal
45411	Flush Kit for Fluid Seal
Cleaning Disc Assembly – Consists of disc, plates, adapter,  spacers, spring and screws
40632	Wide Edge UHMWPE 180° F Yellow
40633	Wide Edge Kynar 285° F (Off White)
40634	Wide Edge **Teflon® 400° F (White)
45483	Wide Edge **Teflon® (Soft Spring) 400° F (White)
47141	Wide Edge Nylon 275° F (Transparent White)
40703	Wide Edge Urethane (Soft Spring) 175° F (Green)
Cleaning Disc Repair Kit – Consists of disc, spring, and screws
31338	Wide Edge UHMWPE 180° F (Yellow)
47308	Wide Edge ** Teflon® 400° F (White)
47307	Wide Edge Kynar 285° F (Off White)
40712	Wide Edge Nylon 275° F (Transparent White)
40707	Wide Edge Urethane (Soft Spring) ** 175° F (Green)

 

Cleaning Disc Kit – Replacement Partss
Part Number	Description
40629	Adapter
P-30886-SS6	Screw, ¼”-20 X 2” lg. Hex Hd.
P-41289-SS6	Nut, ¼”-20 Self Locking
P-31303	Top Cleaning Disc Plate
P-31304	Bottom Cleaning Disc Plate
P-31308	Spacer (4-Required)
P-31307	Disc Spring (Standard)
47011	Disc Spring (Soft) – Used with defined pore elements only
P-10767-SS6	Screw – 5/16”-18 X 5/8” lg. Hex Hd.
31328	Pliers, Assembly Tool
Compressor Assembly
40626	Compressor Assy. (316SS) – Four Compressor Bars and a Ring Lid O-Rings
42622	Viton® -400° F
42623	EPT (Nordel) -300° F
42624	Teflon® -400° F
42621	Buna-N -220° F
45421	White Nitrile (Food Grade) -270° F
Element O-Ring (Upper and Lower Required)
42627	EPT (Nordel) – 300° F
42626	Viton® -400° F
42628	Teflon® -400° F
42625	Buna-N – 220° F
45422	White Nitrile (Food Grade) – 270° F
DCF1600 Body Assembly
40611	Body Assembly – Same Side In/Out – 3” NPTE
40612	Body Assembly – Opposite Side In/Out – 3” NPTE
47162	Body Assembly – Same Side In/Out – 3” ANSI Flange
47164	Body Assembly – Opposite Side In/Out – 3” ANSI Flange
47163	Body Assembly – Same Side In/Out – 3” DIN Flange
47165	Body Assembly – Opposite Side In/Out – 3” DIN Flange
47192	Stealth Body Assembly – Same Side In/Out – 3” NPTE
47193	Stealth Body Assembly – Opposite Side In/Out – 3” NPTE
47194	Stealth Body Assembly – Same Side In/Out – 3” ANSI Flange
47195	Stealth Body Assembly – Opposite Side In/Out – 3” ANSI Flange
47189	Stealth Body Assembly – Same Side In/Out – 3” DIN Flange
47190	Stealth Body Assembly – Opposite Side In/Out – 3” DIN Flange

 

Purge Valve – Current -April 2013 to Present
Part Number	Description
RPV0000020	2" Ball Valve Complete (Flo-Tite) 2-way, Full Port, 2 pc, Threaded.
KIV0000006	Ball Valve Repair Kit For RPV0000020
KIR000029	Mounting Kit, Purge Valve Actuator 45475
45475	Actuator, Rotary, Jamesbury
Purge Valve – Serial No. 1226 and Higher Through March 2013
41009	2” Ball Valve Complete (Parker) 2-Way, Full Port, 3 Pc., Threaded
41006	Ball Valve Repair Kit for 41003
41003	2” Ball Valve (Parker) Body Only
47421	Adapter, Rotary Purge Actuator
47420	Mounting Bracket – 2” Valve to Actuator
P-10767-SS6	Screw, 5/16”-18 X 5/8” Hex Hd. Cap
P-20669-SS4	Washer, 5/16” Heavy Split
45475 *	Rotary Actuator, Jamesbury
60179	Rotary Actuator 45475 Repair Kit
P-42312	Screw, M8 X 1.25
Purge Valve – Previous – Serial No. 1225 and Lower
P-22950-SS6	Purge Valve -2-Way Threaded
P-12447	Purge Valve Repair Kit for P-22950-SS6
P-21075	Actuator Repair Kit for P-41551
40673	Continuous Clean Valve (CCV)
40661	Continuous Clean Valve (Design Retired – Use 40673)
45545	Valve, Air, 4-Way with Push Button
42751	Pneumatic Timer (Stroke)
42752	Pneumatic Timer (Purge)
46855	Electric Timer, Repeat Cycle 100-240VAC
46858	Solenoid Valve, 4-Way 110VAC (Single valve – 2-Required)
46853	Solenoid Valve, 4-Way 220VAC (Single valve – 2-Required)
45667	-Repair Kit for Solenoid Valves 46858 & 46853
46857	Circuit Breaker, 2-Pole, 1.6 AMP
P-10937-BRZ	Muffler, ¼” NPTE
46856	Timer Base
Automation – Previous – Before September 1997
45557	Solenoid Valve, 4-Way 24VDC (Single valve – 2-Required)
45667	Repair Kit for Solenoid Valve 45557
45817	Power Supply, 85/264V-24V, 10 W
45674	Fuse, 1.6 AMP
45978	Timer, 1-10 Sec. Dual Flip-Flop Repeat – Purge
45668	Timer, 5-50 Sec. Dual Flip-Flop Repeat – Stroke
P-30488-ALU	Muffler, ¼” NPTE (Shell Type)
Pressure Gauges
P-20275-BRZ	Gauge, 2-1/2”, 200 PSI, Liquid Filled, Back Conn., Bronze
P-20275-SS6	Gauge, 2-1/2”, 200 PSI, Liquid Filled, Back Conn., Stainless Steel

 

Siemens PLC Components
Part Number	Description
54002	EEPROM, Siemens S7-200
*PLC REPLACEMENT	PLC, Siemens S7-200 AC/AC/AC
*PLC REPLACEMENT	PLC, Siemens S7-200 DC/DC/DC
54006	Siemens Operations Manual
54007	Siemens Display Module
54003	Expander Module, Siemens S7-200
46991	Battery Cartridge S7-200
Allen-Bradley PLC Components
*PLC REPLACEMENT	PLC, MicroLogix 1200
special order	Display, PanelView 300
81528	Relay Output Module
81521	Cable, PLC to Display
Misc. Automation Components Common to Either PLC
46984	Power Supply, 110VAC/24VDC 2.5 amp
54001	Power Supply, 220VAC/24VDC 2.5 amp
P-11075-BRZ	Differential Pressure Switch
P-20992	Pressure Transmitter, 1:1 Repeater (PMC) each
45557	Solenoid Valve, 4-Way, 24VDC
45667	Repair Kit for P-41334
P-12511	Bulb, 32 V
49001	2.5 AMP Fuse