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The Eaton DCF-3000 is the largest, most robust mechanically cleaned filter system available in the DCF product line. While Eaton does manufacture physically larger footprint units (such as the MCS-500 and MCS-1500 lines), those systems are strictly built for coarse liquid straining (macro filtration). By contrast, the DCF-3000 is precision-engineered for fine particulate separation and highly viscous slurries, capable of supporting filtration media ranging from an ultra-fine 15 microns up to ¼".
The secret to its high-viscosity performance lies in its dual linear actuator design. Equipped with twin 4" bore pneumatic actuators acting upon a single drive shaft , the system generates the immense mechanical downward force required to propel dual spring-loaded Delrin® cleaning discs through thick, dense slurries at extremely high flow rates.
Constructed completely of 316 Stainless Steel wetted parts with a smooth, glass bead blasted exterior, this unit delivers unyielding reliability. Supported by a 304 Stainless Steel filter stand, it operates smoothly without disposable media, protecting your downstream systems from blockages while drastically cutting maintenance overhead.
Proven Application Durability: In food & beverage environments, the DCF-3000 has a documented history of continuous operation. One frozen food processor relies on the DCF-3000 filtering 75-micron particles from -5°F propylene glycol solutions—operating 24/7 for over 3 years without a single maintenance downtime incident.
| Operational Tolerances & Equipment Dimensions | |
|---|---|
| Design Operating Pressure | Standard operating pressure is 150 PSIG (10.3 bar); minimum system pressure required is 30 PSIG (2 bar). |
| Volumetric Capacities | Filter Body Volume: 48.8 Gallons (184,700 cm³) Purge Chamber Volume: 3.2 Gallons (12,100 cm³) per purge. |
| Filter Element Profile | Massive 10” diameter x 48” long cylinder providing 1,508 in² of gross filtration surface area. |
| Filter Element Strength | Burst pressure for slotted wedge wire and perforated media is rated to 50 PSID differential. Element is rated to 10 PSID reverse flow. Note: Product is not intended to be backwashed. |
| Base Unit Weight & Size | Estimated Gross Weight: 800 lbs (Single Station). Twin Actuator Dimensions: 100" H x 48" W x 109" D. |
| Actuator Configuration | Twin linear actuators with 4" bore, driving a dual cleaning disc assembly equipped with two spring-loaded discs. |
| Piping Interfaces & Process Material Profiles | |
|---|---|
| Process Flange Connections | Available with 4", 6", 8", and 10" 150# ANSI B16.5 RF flanged inlet and outlet connections. Standard 8" configuration features same-side orientation. |
| Purge Valve Integration | 2" NPTI connection. 2" elbowed purge with a two-way automatic purge valve utilizing Teflon® seats and seals. |
| Lid & Element Elastomers | Viton® (Standard): Max 400°F (204°C) Buna-N (Standard): Max 220°F (104°C) EPT / Nordel (Option): Max 300°F (149°C) White Nitrile (Food Option): Max 270°F (132°C) |
| Actuator & Packing Elastomers | Actuator Elastomer: Buna-N. Adjustable Packing Shaft Seal: Viton® (Standard), Urethane, Teflon®, or Gylon®/Viton® (Optional). |
| Mechanical Cleaning Discs | Delrin (Standard): Max 210°F (100°C) PEEK (Option): Max 400°F (204°C) |
| Pneumatic & Electrical Connection Requirements | |
|---|---|
| Pneumatic Air Supply | Requires 80 PSIG at 5 CFM (intermittent flow). Air must be clean, dry, and non-lubricated. Features a ¼” NPTI process connection. |
| Electrical Control Integration | 110 or 220 Volt AC, 50/60 Hz cycle, 1 Phase (when applicable). 24 Volt DC optional. Supports programmable timers or sophisticated Allen-Bradley / Siemens PLC configurations. |
Keep your DCF-3000 running at optimal efficiency by strictly sourcing genuine Eaton factory replacement parts. From replacement wedge-wire screens to packing assemblies and PLC logic panels, use our cross-reference tables below to locate your specific engineering parts.
If you cannot find your exact part, or if you need to retrofit your system from a legacy cartridge assembly to modern adjustable packing, send us an inquiry for rapid pricing and lead times.
| Part Number | Component Description / Media Retention |
|---|---|
| Filter Elements – Slotted Wedge Wire (316SS) | |
| RPE0000026 | 25 Micron (0.001”) Slotted Wedge Wire |
| RPE0000067 | 38 Micron (0.0015” / 400 Mesh) Slotted Wedge Wire |
| 59267 | 50 Micron (0.002” / 325 Mesh) Slotted Wedge Wire |
| RPE0000027 | 75 Micron (0.003” / 200 Mesh) Slotted Wedge Wire |
| RPE0000013 | 100 Micron (0.004” / 150 Mesh) Slotted Wedge Wire |
| 59260 | 150 Micron (0.006” / 100 Mesh) Slotted Wedge Wire |
| 59268 | 175 Micron (0.007” / 80 Mesh) Slotted Wedge Wire |
| 59269 | 200 Micron (0.008” / 70 Mesh) Slotted Wedge Wire |
| 59266 | 230 Micron (0.009” / 65 Mesh) Slotted Wedge Wire |
| 59261 | 250 Micron (0.010” / 60 Mesh) Slotted Wedge Wire |
| 59262 | 380 Micron (0.015” / 40 Mesh) Slotted Wedge Wire |
| 59263 | 610 Micron (0.024” / 30 Mesh) Slotted Wedge Wire |
| 59264 | 750 Micron (0.030” / 20 Mesh) Slotted Wedge Wire |
| 59265 | 1125 Micron (0.045” / 10 Mesh) Slotted Wedge Wire |
| Filter Elements – Perforated Sheet | |
| RPE0000068 | 6250 Micron (0.1875″ / 3/16″) Perforated Element |
| Cleaning Disc Assemblies & Repair Kits | |
| ASC0000015 | Cleaning Disc Assembly, Delrin 210°F (White) |
| ASC0000016 | Cleaning Disc Assembly, Delrin 210°F (White) |
| ASD0000000 | Cleaning Disc Assembly, PEEK 400°F (Tan) |
| ASD0000001 | Cleaning Disc Assembly, PEEK 400°F (Tan) |
| 59274 | Cleaning Disc Kit, Delrin® 210°F (White) |
| KID0000001 | Cleaning Disc Kit, PEEK 400°F (Tan) |
| Pneumatic Actuators & Linkage Kits | |
| P-20763-BRZ | Elbow, 3/8” NPTE 45° Flare 90 Degrees |
| 47502 | Aluminum Actuator (Each) for 47501 |
| 47521 | 316 SS Actuator (Each) for 47520 |
| 47514 | Actuator Seal Repair Kit (BUNA) – ALU or SS |
| 47518 | Actuator Seal Repair Kit (VITON) – ALU or SS |
| MAR0000148 | Rod, Disc Drive 1” Dia SS6 DCF-3000 |
| 47515 | Safety Switch (Aluminum) |
| 47522 | Safety Switch (Stainless Steel) |
| Lid O-Rings & Adjustable Packing Components | |
| RPS0000000 | Lid O-Ring, Viton® (Max 400°F) |
| RPS0000001 | Lid O-Ring, EPT / Nordel (Max 300°F) |
| RPS0000031 | Lid O-Ring, White Nitrile FDA Approved (Max 270°F) |
| WEL0000016 | DCF-3000 Lid Engineered for Adjustable Packing |
| 42904 | Star Wheel, Packing Adjuster |
| 42958 | Adjustable Packing Repair Kit – Urethane |
| 42919 | Adjustable Packing Repair Kit – Teflon® |
| 45498 | Adjustable Packing Repair Kit – Z-Seal Viton® |
| RPS0000014 | Adjustable Packing Repair Kit - Viton/Gylon |
| 42630 | Screw, Lid Hold Down, 7/16”-14 X 1-1/4” Hex Hd |
| Element O-Rings (Upper & Lower Required) | |
| 59230 | Element O-Ring, EPT (Nordel) – 300°F |
| 59231 | Element O-Ring, Viton® - 400°F |
| RPS0000008 | Element O-Ring, White Nitrile FDA Approved – 270°F |
| Fluid Seal Components & Flush Kits | |
| 45410 | Fluid Seal Assembly Less Seals |
| 45406 | Urethane Seals for Fluid Seal |
| 45407 | Teflon® Seals for Fluid Seal |
| RPS0000037 | Viton/Gylon Seals for Fluid Seal |
| RPS0000038 | Viton Seals for Fluid Seal |
| 45403 | Fluid Seal Lantern Ring |
| 45411 | Flush Kit for Fluid Seal |
| Automatic Purge Valves & Rotary Actuators | |
| RPV0000020 | 2” Ball Valve Complete 2-Way, Full Port, 3 Pc. Threaded |
| KIR0000029 | Mounting Bracket Kit – 2” Valve to Actuator |
| 45475 | Rotary Actuator, Jamesbury |
| 60179 | Rotary Actuator 45475 Repair Kit |
| Automation Controls, Solenoids & Timers | |
| 40673 | Continuous Clean Valve (CCV) |
| 45545 | Valve, Air, 4-Way with Push Button |
| 42751 | Pneumatic Timer (Stroke) |
| 42752 | Pneumatic Timer (Purge) |
| 46855 | Electric Timer, Repeat Cycle 100-240VAC |
| 46858 | Solenoid Valve, 4-Way 110VAC |
| 46853 | Solenoid Valve, 4-Way 220VAC |
| 45667 | Repair Kit for Solenoid Valves 46858 & 46853 |
| 46856 | Timer Base |
| System Pressure Instrumentation | |
| P-20275-BRZ | Gauge, 2-1/2”, 200 PSI, Liquid Filled, Back Conn., Bronze |
| P-20275-SS6 | Gauge, 2-1/2”, 200 PSI, Liquid Filled, Back Conn., Stainless Steel |
| Advanced PLC Controllers (Siemens & Allen-Bradley) | |
| 60207-PGM | PLC, Siemens S7-200 DC/DC/DC |
| 54006 / 54007 | Siemens Display Module / Operations Manual |
| 81523-PGM | PLC, Allen-Bradley MicroLogix 1200 |
| AUC0000322 | Display, Eaton HMI |
| 81542 | Power Supply, 110VAC/24VDC 2.1 amp |
| P-11075-BRZ | Differential Pressure Switch |
| P-20992 | Pressure Transmitter, 1:1 Repeater (PMC) |