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MCF-824 Mechanically Cleaned Filter System

Sealless Self-Cleaning Filter System for Aggressive Liquids

Call with Questions: 908.362.9981
Eaton MCF mechanically cleaned filter system cutaway Eaton MCF-824 multi station high capacity filter configuration

The Eaton MCF-824 is a specialized, high-capacity mechanically cleaned filtration system engineered to isolate suspended solids, dense particulates, and complex gels from continuous process lines without interrupting fluid flow. By eliminating traditional filter bags and cartridges, the media-free design reduces structural downtime, material loss, storage footprints, and ongoing labor overhead.

 

The MCF-824 is a revolutionary automatic strainer design using rare earth magnets to drive the cleaning disc through the element, thus eliminating external shaft and drive seals.  Overall, the MCF-824 has only (2) wear parts, increasing its' reliability and keeping operating costs to a minimum.

Fluid flows into the top and down through the center of the strainer element, passes through it and exits out the bottom side.  As material collects within the ID of the strainer element, a spring loaded cleaning disc travels the length of the element pushing this material towards the bottom of the housing into the purge chamber, where the concentrated solids are easily flushed in a matter of seconds when the purge valve is opened. The quartered and spring loaded cleaning disc is designed to ensure even and consistent force against the element to maximize cleaning efficiency.

The hollow shaft at the center of the system contains rare earth magnets, an internal magnet is coupled to an external magnet.  Pneumatic actuation from standard shop compressed air injected through the base of the center column pushes the internal magnet up and down.  The outer magnet within the cleaning disc follows the internal magnet.  Thus this patented design eliminates physical linkage passing through the vessel.

 

The MCF-824 features an advanced Electronic Continuous Cleaning Valve (CCV-E) control platform. This automated stroke assembly continuously guides a spring-loaded mechanical cleaning disc down and up along the internal walls of a heavy-duty cylindrical wedge-wire screen element at rates easily modulated by a user-adjustable timer. This constant action keeps the filtration face clear and maintains a steady, low differential pipeline pressure drop.

 

Constructed with a robust 304 Stainless Steel stand and all-welded 316 Stainless Steel wetted internals, this system handles up to 150 PSIG operating pressures. It features multi-station header versatility to adapt cleanly into large-scale municipal, chemical, adhesive, petro-chemical, and paper manufacturing facilities.

Continuous Stroke Performance: Utilizing an intermittent pneumatic supply of 5 CFM at 80 PSIG, the MCF-824 drive cylinder ensures constant mechanical shearing across the screen element. It efficiently manages heavy, sticky process streams and high solid volumes that would instantly blinding or bypass alternative automatic structures.

Principle of Operation

Unfiltered fluid enters through the high-capacity flanged inlet header and routes into the interior chamber of an 8” diameter x 24” long slotted stainless steel screen element. As fluid forces its way from the inside outward through the media matrix, contaminants and gel blocks are safely trapped on the inner diameter (ID) of the element walls.

 

The automated CCV-E control system drives the internal shaft assembly, pressing a high-durability Delrin cleaning disc firmly against the element screen. Debris scraped from the surface settles down the housing into the bottom isolation purge area. At calculated intervals, the automatic 2" purge ball valve opens to discharge highly concentrated cake with minimal process liquid loss, while the main pipeline carries clean, filtered fluid downstream completely uninterrupted.

Performance Features & Cards

Media-Free Construction: Cuts out recurring purchasing, tracking, storage, and disposal costs associated with consumable filter bags or cartridges.
Continuous CCV-E Scraping: The Electronic Continuous Cleaning Valve drives continuous up/down element scraping to prevent sticky cake formation.
Multi-Header Versatility: Scalable manifold footprints accept flanged header connections ranging from 3" all the way up to 10" pipelines.
Concentrated Low Waste: Features an isolated 1.3-gallon bottom purge chamber per station to ensure high contaminant consolidation.
Expansive Filtration Footprint: Employs a spacious 610 in² gross filtration area per station to sustain large volumetric throughput demands.
Integrated Purge Washing: Equipped with a standard 1" water flush valve directly on the purge header to facilitate fast, automated cleanouts.

Technical Specifications

MCF-824 System Operational Dimensions & Capacities
Filter Station Capacity Single station base configuration utilizing an all-welded wetted layout supported by a 304 Stainless Steel structural stand.
Total Filter Body Volume 12.51 Gallons (47,337.65 cm³) total volume capacity per filter housing.
Purge Chamber Capacity 1.3 Gallons (5 Liters) volumetric holding capacity per purge cycle per station.
Filter Element Dimensions Cylindrical screen measuring 8" (20.5 cm) Diameter x 24" (61 cm) Long, providing a 610 in² (1,250.5 cm²) gross surface area.
Filter Element Strengths Slotted wedge-wire and perforated media feature a burst rating of 110 PSID (8 bar) differential; defined pore medias rated to 50 PSID (3.4 bar).
Design Operating Pressure Maximum allowable operating design pressure of 150 PSIG (11 bar); requires a system minimum line pressure of 30 PSIG (2 bar).
Design Operating Temperature Maximum system working temperature profile is 180°F (82.2°C).
Wetted Component Materials All internal wetted assemblies and shell elements are constructed of heavy-gauge 316 Stainless Steel.

Mechanical Connections & Materials

Hardware Port Dimensions & Component Materials
Inlet & Outlet Connections Available in 3", 4", 6", 8", and 10" 150# RFLJ flanged header configurations (Right-side alignment standard); headers include plugged pressure ports.
Purge Manifold Interface 3" ANSI Class 150# RFLJ flanged Purge Header equipped with an integrated header trap (Left-side customer connection standard).
Auxiliary Fluid Cleanout 1" Water flush valve positioned on the right-hand side of the main purge header assembly.
Cleaning Disc Material High-grade Delrin scraping disc is standard; spring-loaded configuration ensures consistent wall tension.
Internal Actuator Bearings Industrial composite bearing assembly comprised of an Orkot matrix with a specialized Delrin retainer.
Housing & Element Elastomers Standard: Viton seals (rated up to 400°F / 204°C).
Optional: EPT / NORDEL configurations (rated up to 300°F / 149°C).

Utility Connection Requirements

Automation Controls & Site Utility Specifications
Standard Control System Electronic Continuous Cleaning Valve (CCV-E) stroke control; cycles the disc assembly continuously based on an adjustable panel timer.
Pneumatic Air Supply Requires 80 PSIG (5.5 bar) at 5 CFM of clean, dry, non-lubricated compressed air (intermittent demand); terminates at a ¼" NPTI process connection.
Electrical Service Configured for 110 or 220 Volt, 50/60 Hz cycle, Single Phase (1 Phase) utility delivery for automation logic power.
Purge & Isolation Valves Purge: 2" Automatic ball valves with Teflon seats and seals.
Isolation: 3" Butterfly valves equipped with Viton seats.

Does your application require the specialized containment of the MCF-824 series?

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